Contract packing (Assembly & Hand Fulfilment)

Scalable, Cost-Effective Hand Assembly Solutions for Growing Businesses

In-house fulfilment can be tricky, especially if you are looking to add volume into the equation! Labour costs, space, time, and quality control all some of the biggest headaches. However, when you’re looking to scale operations, reduce overheads, and improve efficiency, outsourcing your hand assembly, co-packing, and pick & pack services to a specialist provider can deliver significant advantages.

At Flow Group, we provide professional hand assembly services that are simpler, faster, and more cost-effective than completing the work internally. Our experienced team supports brands, printers, marketing agencies, and retailers with reliable, high-quality assembly at scale.

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Professional Hand Assembly Services

From origami-style marketing pieces to complex retail and exhibition displays, our skilled hand assembly team can manage projects of all sizes and levels of complexity. If you can imagine, we can build it!

We handle the full process, from component collation and manual assembly to packing and distribution. And if your project requires support with design, print, or production, our in-house creative team can manage that too, giving you a fully integrated fulfilment solution.

What We Assemble

We regularly provide high-volume hand assembly services for a wide range of products, including:

- Free-Standing Display Units (FSDUs)
- Merchandising Units (MUs)
- Countertop Displays and POS Assembly
- Gift Packing and Promotional Packs
- Full Retail Unit Production
- High-Volume Flat-Pack Assembly
- Exhibition and Event Displays
- Bespoke Marketing Materials

Who Benefits from Our Hand Assembly Services?

Our clients include:
- Printers needing reliable post-print assembly
- Marketing agencies managing complex promotional campaigns
- Retailers requiring consistent, store-ready units
- Brands launching new products or running nationwide promotions

By outsourcing hand assembly, our clients benefit from reduced labour costs, faster turnaround times, and consistent quality control.

Flow Group Heads of Deparment in the meeting room
Flow Group Heads of Deparment in the meeting room

Why Outsource Hand Assembly to Flow Fulfilment?

-
Lower operational costs compared to in-house assembly
- Scalable capacity to handle large or fluctuating volumes
- Experienced assembly teams with robust quality checks
- End-to-end fulfilment support, including storage, packing, and distribution
- Integrated design and print services available if required

We remove the complexity from your supply chain, allowing you to focus on growing your business.

Hand Assembly Made Simple

Whether you need one-off bespoke assembly or ongoing high-volume production, Flow Group delivers reliable, cost-effective solutions tailored to your needs.

Hand Fulfilment Services

Personal, Flexible Fulfilment for Brands That Care About Detail

Nothing beats the personal touch. From placing a single product into a jiffy bag to assembling thousands of cardboard point-of-sale displays, our hand fulfilment services ensure every item is packed with care, accuracy, and attention to detail.

Multi-point inspections ensure consistency of build, quality and care, regardless of whether you are delivering to thousands or even millions, but every recipient will notice the finer details that are unmistakably Flow Group.

Flow Group Heads of Deparment in the meeting room
Flow Group Heads of Deparment in the meeting room

What Is Hand Fulfilment?

Hand fulfilment is ideal for non-standard, bespoke, or detail-led projects that cannot be automated through machinery. It offers flexibility, precision, and presentation quality, making it perfect for promotional campaigns, retail distribution, and e-commerce orders.

Hand Fulfilment Services We Offer

Our hand fulfilment solutions are highly adaptable and can be tailored to your specific requirements. Typical services include:

- Collation and kitting
- Labelling and relabelling
- Rectification and rework
- Product repackaging
- Bespoke mail enclosures
- Non-machinable mailers
- Order picking and packing
- Promotional and seasonal gift packing
- Shrink wrapping
- Belly bandingLoose and tip-on inserts
- Returns management and processing

Whether you require a one-off project or ongoing support, we scale our services to match your volume and deadlines.

Flow Group Heads of Deparment in the meeting room
Flow Group Heads of Deparment in the meeting room

E-Commerce Fulfilment

Hand fulfilment has become a core service for our pick and pack e-commerce clients - no longer do businesses need to have a home full of stock to find, pick, pack and post every day!

Our software works seamlessly with Shopify and Shopblocks to fully automate your e-commerce business. Equally, if you're looking to launch an e-commerce element to your business, we can build you a fully integrated bespoke e-commerce website.

Direct Mail Fulfilment

As a full-service mailing house, once your products have been assembled or handpicked, we provide the following vital element - posting them to the end client. Thanks to posting millions of items each year (alongside our ISO14001), we receive heavily discounted postage prices, which we pass on to you. For the bulkier items (such as FSDU's), we courier these to your desired destination(s).

Next Step

Hopefully, this page has revealed how your business can benefit from assembly and hand fulfilment services. The next step is to contact our Sales Team, express your goals and requirements, and they can provide the most appropriate solutions for you.

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Royds Mill,
Brighouse,
HD6 1LL

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